industry natural gas steam fire tube boiler

The United States is our national enterprise, one of the world's top 500, with very bright glory on the world stage. US air-conditioning as a subsidiary branch, with a very large market competitiveness. 2016, Hubei US air-conditioning due to market demand to expand production lines, need to purchase steam industry steam fire tube boiler to provide energy support for the new production line. After the boiler industry for a number of enterprises contrast, is determined to cooperate with the fast boiler, buy a whole 10 tons of steam condensing gas steam boiler (WNS10-1.25-Y.Q).

Energy-saving measures and methods of industrial industry steam fire tube boilers which industrial boiler energy-saving measures and methods which 1, to increase the capacity and improve the thermal efficiency of boilers and inefficient small compared to the large-capacity high-efficiency industrial boilers, can greatly improve the utilization of energy rate, so as to obtain greater economic benefits. Meanwhile, the cogeneration project enables conversion of exhaust or extraction steam turbine for heating, not only can reduce the loss of turbine exhaust steam, but also help to save coal resources. Industrial boiler thermal efficiency of China's low is a fact that can not be ignored, usually operating efficiency even lower. Therefore, improving the efficiency of industrial furnace hot pot, is crucial for energy savings. In one aspect, by improving the quality of the insulating material, thicker insulation, heat loss can be reduced. On the other hand, the use of secondary air system, can facilitate a more complete combustion of fuel, the effect is very significant. 2, the heating surface to reduce coking and fouling of industrial boiler during running, prone to coking, fouling phenomenon, resulting in increased and then decreased local resistance to the flow cross section. Not only conducive to smoke, but also so that heat transfer is reduced, further increasing the temperature of the flue gas. Industrial boilers and cleaning agent has a good cleaning effect, can be put in the appropriate amount sublimation decompose at high temperatures, with the heating surface of the coke, slag and contacts a chemical reaction can be automatically off after decomposition. Meanwhile, a method of periodically purging is also more effective in the early formation of fouling was loose state can be cleared periodically sootblowing. If the attachment is too long time, will translate into close like fouling, thus increasing the difficulty of cleaning up. 3, to ensure the quality of coal and industrial coal-fired boilers with coal is crucial, its moisture, volatile content factor for the speed of fire, as well as affecting the combustion temperature is extremely obvious. Maintain proper moisture content can be reduced with reduced leakage occurrence of coal and fly ash, coal seam and helps enhance the evacuation ventilation. If the moisture content is too high, will affect the speed and the temperature in the furnace, heat loss will be increased exhaust smoke. Industrial water boiler heating surface for scaling impact of large scale for each additional 1mm, the overall thermal efficiency of the boiler will be reduced by 3%. 4, many factors affect the lower exhaust gas temperature industrial boiler flue gas temperature, within the course of the economizer scale, cleaning up soot neglect of smoke in the furnace wall channeling smoke, poor treatment effect, can cause elevated exhaust temperature. On the one hand, to deal with the heating surface appears slagging, fouling and scale phenomena take timely measures to eliminate, minimize or avoid their presence. On the other hand, on the rear of the boiler heating surface is improved or increased. Industrial boiler flue gas temperature, objectively reflects the utilization of exhaust heat. But not as low as possible, the exhaust gas temperature is too low but not conducive to the normal operation of the boiler.

The steam industry steam fire tube boiler can be divided into three kinds according to the fuel (electricity, oil, gas), such as electric steam boiler, oil steam boiler, gas steam boiler, etc. According to the structure can be divided into vertical steam boilers, horizontal steam boilers, small steam boilers are single, double-return vertical structure, large-scale steam boilers are mostly three-way horizontal structure. If according to the classification criteria above, there are a lot of steam boilers, take an ordinary fast-packed 4-ton steam boiler. Water is heated into steam in the drum and heat is emitted by fire in the furnace, which is the principle of the steam boiler. Steam The combustion part of a steam boiler consists of a chain grate and a drive device, together with a combustion chamber composed of a boiler rack on the grate frame. Surrounded by refractories. Coal from coal hopper, there are coal gate to control the thickness of coal seam while sealing the front of the air. The lower part of the combustion chamber is the place where the blast enters. This steam boiler has great resistance and needs forced blast. The cinder of a steam boiler, discharged from the back of the grate through Eagle's mouth iron and sent out of the furnace by a slag extractor. Steam boiler flue gas from the back of the boiler, by the steam boiler drum one-way smoke pipe forward, from the two-way smoke pipe back to the rear, then into the dust collector to separate ash, and then through the induced fan from the chimney exhaust Out. The above is the working principle of steam boiler, of course, the operation of steam boiler without other equipment, such as the induced fan not only undertake the task of exhaust flue gas, but also the steam boiler negative pressure operation necessary. There are also pressure vessels, thermometers, safety valves, pressure gauges, pumps, steam pumps, etc. All are essential for steam boiler work. Pump leak problem. The actual output flow rate of gear pump is smaller than that of theoretical flow due to the leakage of gear pump in the process of operation. The main leakage channel of gear pump is through the gap between the two sides of gear and the cover plate on both sides of the gear, which is 75% / 85% of the total leakage of the pump. Radial clearance leakage between gear top circle and inner hole of pump; clearance leakage through gear meshing. Because of the leakage of gear pump, the output pressure does not go, which affects the range of use of gear pump. In order to solve the problem of low output pressure of gear pump, the way of adding floating sleeve or elastic baffle on both sides of gear pump is adopted to reduce the leakage of gear pump and improve the output pressure of gear pump. Radial force imbalance problem. In the working process of the gear pump, the pressure on the outer circle of the gear is not equal, which results in the radial unbalance force at the shaft and bearing of the gear. This radial imbalance will accelerate the wear and tear of the bearing, reducing the bearing The service life also may cause the gear shaft to deform, causes the tooth top and the pump body inner hole friction, damages the pump body, causes the pump not to work normally. The common solution is as follows: (4) opening pressure balance slot on pump, leading high pressure oil to low pressure area, but it will increase pump leakage and affect pump volume efficiency; (2) reducing the size of the pressure chamber, reducing the pressure area acting on the gear teeth, and thus reducing the radial unbalanced force.

The preparation you need to do before the industry steam fire tube boiler is installed

The boiler is a device that supplies steam and hot water for industrial production or daily life. After the company purchases the boiler model, it needs to consider the installation problem. The installation of the boiler is directly related to the important steps of the smooth operation of the boiler, except for the installation of the auxiliary machine. Also need to pay attention to the preparation before installation.

1. Handling the registration of natural gas boiler installation: According to the “Safety Supervision Regulations for Steam Boilers”, the units that use the boilers should go through the registration procedures one by one. The boiler use unit shall have a person responsible for the boiler installation work, responsible for contacting the local boiler supervision agency and filling out the installation notice. When the boiler is installed, it must be attended by a furnace, and it is equipped with a pipeman, a fitter, a hoist, a cold workman, an electric welder and an auxiliary worker.

2. Determine the installation location and qualification of the boiler to determine the installation location. The boiler installation unit must have a boiler installation qualification certificate issued by the superior authority in accordance with the installation scope.

3. Inspection of boilers and accessories: Before the installation of natural gas boilers, the boiler body, combustion equipment, components, natural gas boiler auxiliary machines and accessories shall be inspected and accepted according to the drawings, and records shall be made. If it is found that the relevant standards are not met, it shall be promptly submitted to the factory. .

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