gas boiler for rubber industry

Cade Shopping Mall is located in central Shanghai Hongkou District, Shanghai Daily larger flow of people in the region. The introduction of Shanghai air pollutant emission standards, boiler for rubber industry flue gas emissions of nitrogen oxide emissions to less than 80 mg / m, Shopping Mall a coal-fired boilers have been used for many years, NOx emissions far super to this request, the urgent need to replace more environmentally friendly low nitrogen emission boilers. Other units through the use of fast Boiler introduction and understanding, determined and fast boiler to achieve cooperation, party fast to their specific needs to recommend one condensing gas hot water boiler of a 4.2MW for heating needs of the shopping center.

You must know the boiler for rubber industry energy problems (induced draft fan power consumption rate, steam consumption) draft fan causes problems 1.1 boiler flue dust and fouling, in particular air preheater fouling, resulting in increased resistance to smoke duct . 1.2 boiler flue, tail heating surface and dust leakage. 1.3 Leakage Rate large air preheater. 1.4 furnace excess air coefficient is too large. 1.5 unit load changes, run the adjustment is not timely, resulting in furnace pressure is too large. 1.6 unit load or low frequent starts and stops. 1.7 coal into the furnace worse, from the design value. 1.8 low efficiency filter. 1.9 draft fan blade badly worn, low operating efficiency. 1.10 fan outlet flue gas desulfurization big resistance. 1.11 soda boiler pipes for leaks. 2, 2.1 to 2.1.1 operational measures to solve the problem of the strict implementation of soot blowing system to prevent the heated area ash, blocking ash, flue gas system to reduce resistance. 2.1.2 holding the induced draft fan, the flue gas separator baffles and dampers in the fully open position. 2.1.3 The experiment showed combustion boiler, proper control of excess air in the furnace. 2.1.4 adjustment chamber negative pressure, air leakage reduction furnace and the flue. 2.2 routine maintenance and testing 2.2.1 induced draft fan performance test to determine the optimum operating point and efficient workspace. 2.2.2 boiler, air preheater, a flue, ESP and other system leakage inspection, process. 2.2.3 timely check processing chassis, shaft seal leakage. 2.3C / D repair, eliminating defects 2.3.1 down strict accordance with movement clearance adjusting fan. 2.3.2 induced draft fan blade defect action elimination hand vane opening adjustment. 2.3.3 Importers and induced draft fan baffle opening check. 2.3.4 duct tightness check process. 2.3.5 wave plate replacement air preheater, rinsed sector plate gap adjustment. 2.3.6 eliminate dust defects and improve collection efficiency. 2.3.7 clean flue gas desulfurization system, flue resistance is reduced. 2.3.8 eliminate soda boiler pipe leakage defects. 2.4A / B repair and transformation 2.4.1 Check and repair the fan blades, replace seriously damaged blades if necessary. 2.4.2 for energy saving fan efficiency below 75%. 2.4.3 The fan motor frequency transformation. 2.4.4 of the precipitator, if necessary, transform and improve collection efficiency.

How to maintain the boiler for rubber industry shutdown? After boiler shutdown cooling, heating surface must be thoroughly cleaned of fouling and ash grate the upper, the lower portion of the furnace. Then to maintain a certain degree of natural ventilation flue. In general, in order desiccant moisture should be placed in the furnace, flue. The quicklime as a drying agent, within the furnace or flue gas per cubic meter should be placed generally about 3kg. After placing all the ventilation should be tightly closed doors. After the change of lime powder to be replaced. Low-lying position as boiler room, ground during shutdown severe flood tide, often approach should be used and placed a small fire to dry desiccant combination. How to care? If the boiler shutdown a long time, the boiler shutdown after complete removal of soot coated with an anti-corrosion red lead paint in oil or other metal surface furnace. As internal corrosion Maintenance shutdown of the boiler body, under normal circumstances, can be used wet shutdown maintenance is not more than one month, one month electrically operated steam boiler should be taken to dry more maintenance. To note the following problems when a dry maintenance: desiccant boiler not in direct contact with the metal surface, may be mounted in a container such as the iron plate after the desiccant is placed, and a hole for shutting the other hand hole cover.

Environmental Protection measures of Environmental Protection BoilerEnergy-saving and high-efficiency atmospheric pressure environmental protection boiler for rubber industry can convert black smoke into gas combustion and save coal consumption. The atmospheric pressure environmental protection boiler has double-layer grate and two combustors. If the coal in the upper combustion chamber does not burn well, it can continue to burn in the lower combustor. At the same time, the primary air, secondary air, fuel can give enough oxygen to fully burn. According to the comparison of users' field use, it can save about 30% and 50% compared with the similar big bituminous coal boiler and briquette boiler, etc. The environmental protection standard atmospheric pressure environmental protection boiler can burn all kinds of bituminous coal, and can turn the black smoke into the gas combustion rapidly, the smoke pipe will not emit black smoke, purify the fine dust and the oxygen Sulfur, after monitoring, all indicators meet the national environmental standards. The steel plate of the atmospheric pressure boiler of reliable quality is made of the national standard steel plate, the material is Q235A, Q235B, the international seamless steel pipe, the material is 20, GB3087, GB8163, the production material and the manufacture craft are carried out strictly according to the national standard. After testing, each index also reached the national standard. The operation safety atmospheric pressure environmental protection boiler structure is very compact, the occupation area is also small, the upper temperature is fast, is no pressure operation, safe and reliable. Environmental protection pressure steam boiler equipped with a number of safety protection devices, exceeding the pressure, safety valve automatically opened Exhaust steam to ensure safe operation.

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